ENVICOR SMARTTANKPhone: 919.989.0175
Fax: 919.989.0178
Email: info@envicor.com

Windshield Washer Container for Gas Stations

EnviCor Enterprises LLC Incorporated, an expert in rotory molded product development, was tasked by a retail petroleum industry customer to manufacture an existing molded product. Seeking better value and production quality, the customer challenged them to provide a higher level of service, shortened lead times, an improved price point and implementation of a KanBan program. 

Their work for this project is centered on multiple color windshield washer fluid containers used at gas stations and convenience stores. EnviCor transforms this medium density polyethylene design to work well with their signature rotory molding approach, which is better suited for hollow cast products than other approaches. Graphics and mold inserts are worked into this production process to accommodate mounting hardware. The final design, with modifications, includes dimensions of 12” x 10” x 5” and tolerances of ± 1/32.”

In addition to manufacturing, EnviCor now manages assembly, packaging, and distribution for this customer. Product orders of 122 to 224 units are delivered on two week turnarounds. Their diverse product experience, in combination with a competent plastic molding approach, creates a solution delivering marked improvements in speed, price, and inventory management over the customer’s previous fabrication provider.

To learn more about what EnviCor has to offer, see the table below and contact them today.


Project Highlights of Fluid Containers for the Petroleum Industry

Product Description
Multiple color matching fluid container
Capabilities Applied/Processes
Primary:
  • Rotary molding
  • Trimming
  • Mold-in Graphics
  • Mold-Inserts
Secondary:
  • Assemble mounting hardware
  • Package and Ship
Overall Part Dimensions
Length: 12"
Width: 10"
Height: 5"
Tightest Tolerances
±1/32"
Material Used
MDPE .935 stone effect (medium density polyethylene)
Industry for Use
Retail Petroleum Equipment
Volume
1500-2500 Annually
Lot sizes of 112-224
Inspection Performed/ Testing
Quality Control for cosmetic or structural defects
Delivery/Turnaround Time
2 weeks
Delivery Location
Southeastern USA
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
Windshield Washer Bucket