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Custom Paddle Board for the Recreational Industry

EnviCor Enterprises LLC Incorporated was commissioned to construct a rotationally-molded standup paddle board for a recreational industry customer. This new project would be modeled after an existing customer product, utilizing more cost-effective materials and a simpler manufacturing process to offer an entry level product at a lower price point for beginning paddle boarders. Through comprehensive application of their capabilities from design to assembly and distribution, EnviCor met the customer’s needs for a turnkey solution.

Primary applied services include product design, mold design and manufacture, rotary molding modifications, trimming, graphics and decals, mold inserts and other special mold modifications, and spin welding. Follow-up tasks include final product assembly, packaging, and distribution. Manufactured from high density polyethylene (HDPE .942), the final paddle board design weighs 42 lbs. and features dimensions of 10’4” length, 31” width, and 6” height. Construction tolerances were held at ± 1/32.”

Orders of this paddle board product are delivered on three week turnarounds, with 500 boards manufactured annually. By working closely with customer specifications and applying prior experience in rotational molding projects, EnviCor is able to deliver a cost-effective approach that enables the customer to meet the needs of a new and emerging customer segment.

To learn more about EnviCor Incorporated’s services, see the table below or contact EnviCor directly.

Project Highlights of this Rotationally Molded Paddle Board

Product Description
Rotationally Molded Standup Paddle Board
Capabilities Applied/Processes
  • Product Design
  • Mold design and fabrication
  • Rotary molding
  • Trimming
  • Mold-In graphics
  • Mold-Inserts
  • Spin Weld
  • Finish product assembly
  • Package
  • Distribute
Overall Part Dimensions
Length: 10'4"
Width: 31"
Height: 6"
Weight: 42 lbs
Tightest Tolerances
Material Used
HDPE .942 (high density polyethylene)
Material Finish
Industry for Use
500 Annually
Inspection Performed/Testing
  • Air Test
  • Quality Control Testing
Delivery/Turnaround Time
3 weeks
Delivery Location
Retail Distribution Centers Worldwide
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
SUPTECH Sunset 10'4 Paddle Board